Industrial Separators

We offer a diverse range of Wet Drum Separators. Our range is offered keeping in mind our clients’ varied requirements and they are extensively and effectively utilized in iron ore and dense media plants for removing ferrous substances. Our wet drum separators are fabricated from high quality rare earth magnet, which makes them effective and capable enough to attract fine and weak ferrous dusts.

 

Features:

 

• Sturdy construction
• Operational efficiency

Gyratory Screens is a unique particle size gradable separator designed for greater capacity per meter square of screening area & over size material discharge with relatively much less percentage fines than other screening machines. These consist of specially designed motor which is mounted vertically at the center of the base plate of the screen. It is placed in between feeding hopper & bowl.

Specifications:
 

• Condition:New
• Type:Circular
• Application:Grading and separating
• Texture:Fully stainless steel
• Layer:1
• Function:Fine powder grading
• Cleaning device:Bouncing ball and PU ring 

We manufacture, supply and export a wide range of Dewatering Screen Separators that are highly appreciated in the market for their reliable performance, durability and efficiency. These are fabricated using premium grade material sourced from certified vendors. Available in different specifications, these machines can also be custom made as per the specification given by the clients.

MAGWELL Dewatering Screen is available in different models to efficiently dewater up to 300 TPH. While most concrete and masonry sands typically retain from 18 to 25 percent moisture, the MAGWELL Dewatering Screen cuts that moisture down to as low as 10 percent—providing salable material in less than a day.

A high-frequency liquid/solids separator allows producers to easily adjust bed depth, table tilt and vibrator variables to remove up to 50 percent of the water, no matter how wet the material is. The urethane deck dewaters a broad range of particle sizes and can preserve fines smaller than 200 mesh.

Working Principle:

Dewatering screen adopted dual vibration motor as power supply. The double vibration is installed parallel, when they are running at the same time, centrifugal force is produced by two groups of eccentric block. Centrifugal force along the direction of vibration is superposed, otherwise it is offset. Thus form a single centrifugal force which along the direction of vibration, which makes screen box affectation reciprocating linear motion. The screen frame is connected by the high-intensity bolts, so the structure is stable and durable.

Features and Advantages:

• Effectively reduce the fine sand losing quantity, and make it in the scope of 5-10%.
• The vibrating screen utilizes polyurethane screen cloth, which has longer life compared with others and uneasy to be blocked.
• The polyurethane lining increases the longevity of the whole equipment, and makes the whole procedure more efficient.
• Reducing nature stock time of the fine material, they can be transferred directly and supplied to the market
• Collects 85% of the sand in the mixture, which outstrips other equipments. So it has unsurpassed technology and economic advantage compared with other equipments.
• We can design corresponding solve project according to our consumers, different requirements.

 

Application:

• Sand washing and dewatering.
• Mineral classification,
• Dewatering tailings,
• Ore processing.
• Effluent wastewater regretting,
• De-sliming processes,
• Pre-thickening.

We have emerged in manufacturing, supplying and exporting a wide range of Permanent Magnetic Scrap Drum Separators to our valuable customers. The offered range of Permanent Magnetic Scrap Drum Separator is applauded in market, owing to its strong and rugged construction, automatic separation of impurities and durability. Along with this, these products are customized in different grades and specifications as per the demands of clients.

 Drum Separator offered comprise high performance flip-flop vibratory screens that combine two motions for creating dual vibration movement. Providing for highly effective work performance, the equipment is highly effective and is proven to be effective in screening all type of waste material. Some of its features include low maintenance and operating costs; compact and modular construction finish; single or multi deck type options; suitable for use in areas like sand & crushed stone, limestone & dolomite, municipal solid waste, bio-solids and others.

Magnetic Wet Drum Separator offered comprises highly efficient dry magnetic separator that are suitable to be used for strong magnetic minerals with coarse particles. Further, the system can effectively handle large feeding particle size as well as o not require any classification before feeding. Some of its features include high strength and high reliable performance; superior mechanical structure that assure of normal work of magnetic drum in harsh environment; used for lean iron roughing after roughing crushing to improve grade and reduce load of next procedure and for other industries requiring removal of iron.

Vibro Screen Separator offered comprise high performance flip-flop vibratory screens that combine two motions for creating dual vibration movement. Providing for highly effective work performance, the equipment is highly effective and is proven to be effective in screening all type of waste material. Some of its features include low maintenance and operating costs; compact and modular construction finish; single or multi deck type options; suitable for use in areas like sand & crushed stone, limestone & dolomite, municipal solid waste, bio-solids and others.

MAGWELL Drum Separators provide ferrous metal removal from dry, bulk products in free-flowing processing systems. The design of the Drum Separator features a continuously self-cleaning magnet, which can be provided as the drum only or as a complete assembly with the housing & drive included. Material to be processed enters the top of the drum separator and flows across the surface of the drum. As the drum shell rotates around the stationary magnetic field, all nonferrous product – which is unaffected by the magnet – falls free from the drum into the cleaned material flow. Any ferrous tramp metal is captured by the magnetic field and held on the drum’s surface. As the drum rotates, the metal is carried past the diverter and released outside of the magnetic field.
FEATURES:

• Totally Enclosed with dust protective housing
• Mild steel and Stainless steel construction are available
• Flanged Housing mounts easily in any spouting system
• Direct Gear-Motor Drive v- belts, timing belt and chains sprockets
• Rare Earth Magnet and Ferrite magnet are available on request
• Magnetic drum are available with and without housing on request
• Multi drum assembly on request
• Custom designs

APPLICATION:

Automatic and continuous removal of tramp iron process industries

• Food industries
• Chemical industries
• Plastic industries
• Ceramics industries
• Foundry Industries
• Rubber industries
• Recycling industries
• Minerals

Product Details:

We have developed eddy current separators commonly used to separate non-ferrous metals from mixed waste and other product streams. When a magnetic rotor is turned at high rates of speed, powerful forces called eddy currents are created.

These eddy currents repel materials with varying degrees of force depending on their composition. Thus, aluminum, copper and other metals can be separated from glass, plastic, wood, etc.

We offer superb quality Circular Motion Inline Screen Separators that are used in various material sizing applications. The circular motion assists the material in rolling out of the openings and prevents plugging of near size particles or non-cubical shaped particles. Our Screen separators are manufactured for heavy-duty & continuous operations. These are also built using contemporary material technology & impeccable quality.

Our vibrating screen is designed with the barrel type of eccentric shaft vibration exciter and eccentric block to adjust the swing. The vibrating screen is especially designed for screening stones and features reliable structure, strong vibration force, high screening efficiency, low vibrating noise, excellent durability, convenient maintenance, safe use, etc.

 

The vibrating screen moves in a circular motion with multiple layers and high efficiency. It is manufactured with long material screen rifling and many screen specifications.

Working Principle:

 

The motor makes the exciter swing rotate speedily through the tire coupling. The continuous forced circular motions of sieve box were achieved through the powerful centrifugal force. Under the influence of sieve box, the material are tossed forward successively on the mesh. They were classified as thrown up, and the particles smaller than the mesh size were sieved out when they are falling, so that the classification of material could be achieved.

Structural Features:

• The circular vibrating screen adopts eccentric vibrator for simple structure.
  The adoption of an intermediate bearing housing in the transmission part helps protect the motor.
• Feed box is optional. The utilization of feed box can increase the effective screening area of screen and extend the life of screen's feed end.
• It uses durable disc coupling and flexible coupling in place of easily damaged universal coupling.
• The tilt angle of the circular vibrating screen can be adjusting by changing the height of spring support seat.

 

Application:

Vibrating Screen widely used for grading and screening materials in the following fields: mines, quarries, aggregate, high-way construction, building materials, chemical industry, metallurgy, etc.

Magnetic Iron Separator offered provide for precise functional support and can remove up to 30kg iron materials. Further, the inner permanent magnet comes with long service life and is suitable for continuous working/low iron-content situations. Some of its features include current iron remover belt support; option of ferrite/rare earth magnetic system; suitable for use in applications including removal of ferrous materials in mining operations; separation of ferrous contamination in quarries; magnetic extraction of ferrous particles in wood processing; in recovering ferrous metal in waste management process.

High Power Roll Separator offered comprise high performance flip-flop vibratory screens that combine two motions for creating dual vibration movement. Providing for highly effective work performance, the equipment is highly effective and is proven to be effective in screening all type of waste material. Some of its features include low maintenance and operating costs; compact and modular construction finish; single or multi deck type options; suitable for use in areas like sand & crushed stone, limestone & dolomite, municipal solid waste, bio-solids and others.

Product Details:

Roll Separator offered comprise high performance flip-flop vibratory screens that combine two motions for creating dual vibration movement. Providing for highly effective work performance, the equipment is highly effective and is proven to be effective in screening all type of waste material. Some of its features include low maintenance and operating costs; compact and modular construction finish; single or multi deck type options; suitable for use in areas like sand & crushed stone, limestone & dolomite, municipal solid waste, bio-solids and others.

We are a pioneer name engaged in manufacturing, supplying and exporting of advanced Electrostatic Separators. We always offer highest quality products, which are engineered by our skilled team of technocrats using superb quality raw materials. Our Electrostatic Separators open the way to new efficiency in handling big volumes of large-sized material encountered in today’s material processing and mineral concentration applications.

Electrostatic separation is based on differences in conductivity. There are three basic particle charging mechanisms used for the electrical separation of minerals; induction, tribo electrification and ion bombardment. Once the particles are selectively charged with different polarities, they can be separated by applying an external electric field.

Working principles of Electrostatic Separator

The materials which have different conductivity pass through the electric field, under the effect of the static induction or capturing the charged ions, and then the materials will show different characteristics in the electric field. After choosing, crushing and grinding, the metallic and non-metallic mixture or other conductor and non-conductor mixture enter into the upside of the cylinder through the feeding funnel. With the cylinder rotating, the materials enter into the electric corona field which is between the high voltage and the grounding electrode of the cylinder. Under the function of the centrifugal force, the materials separate from the cylinder electrode and fall into the receiving groove of the conductor particles. Due to the opposite electric attracting to each other, they are absorbed on the surface of the cylinder. With the cylinder rotating, the materials are taken to the back of the cylinder to be brushed down by the round roller brush, then fall into the receiving groove of the non-conductor particles.

This process can be achieved by the following our range of machineries:

• High tension roll separator
• Plate and screen electrostatic separators
• Tribostatic separator

Product Details:

We provide a gamut of Horizontal Vibrating Screen Separators that are used for separating the material. Engineered to meet various industrial requirements, our vibrating screen separators are capable of performing the task of sorting, cleaning, classifying and orienting part. Available at most competitive prices, our Horizontal Vibrating Screen Separators are simple and dependable.

MAGWELL Vibrating Screen is available in various sizes. It is widely used in various industries. The Widely used for flowing materials like Coal, Iron Ore, Lime Stone, etc., and can be screened from 2mm to the higher sizes. Mounted on helical springs on four ends and driven by unbalanced motor, the motors are totally dust sealed and provided with unbalanced weight for vibration. The inclination angle can be adjusted as per requirement. Our range is Available in capacity of 1 ton/hr to 200 ton/hr capacity. vibrating screen is offered from single deck to multi deck type.

Working Principle:

Dewatering screen adopted dual vibration motor as power supply. The double vibration is installed parallel, when they are running at the same time, centrifugal force is produced by two groups of eccentric block. Centrifugal force along the direction of vibration is superposed, otherwise it is offset. Thus form a single centrifugal force which along the direction of vibration, which makes screen box affectation reciprocating linear motion. The screen frame is connected by the high-intensity bolts, so the structure is stable and durable.

Features:

• Compact and designed for continuous operation.
• Shift from 0 ° to 8 ° inclination.
• Special linings for abrasion, cutting or handling sticky materials are available.
• Optimal vibration isolation through the use of highly elastic spring elements.
• Low cleaning and maintenance time due to one-piece trough design.
• The latest drive technology and maintenance-free silent vibrators with variable axle load.
• Available as a closed or sealed pressure system with multi-part covers available.

Applications:

• Widely used in coal, building materials, light, metallurgy, mine, power, refractory industries, etc.
• Suitable for classification and high efficiency screening of large lump materials, small&medium granules.

Additional Information:

• Packaging Details: Vibrating Screens ->Wire Mesh &

Product Details:

Linear Motion Screen Separator provided by us are high frequency reciprocating machine capable of conveying bulk materials between various processes. These electromagnetic vibrating feeders can handle all types of material irrespective of their nature like hot, damp etc. These can be used across various processes like sprinkling, weighing, mixing etc. These are supplied with base mounted, over hanging and combined single magnet drive.

Features:

• High vibration
• Reliable operation