Material Handling Magnets

We are known in the industry for consistently delivering premium quality Circular Lifting Magnets for various industrial applications. To cater to the variegated requirements of customers, we can make these lifting magnets available in various lifting capacities and sizes. Owing to the assistance of our diligent professionals, we are able to make timely delivery of these circular lifting magnets at clients' end.

The Magnet Body:

Mechanical construction of MAGWELL has high capacity lifting magnets are very sturdy to meet toughest demands in service. The one piece of magnet body is cast from high-grade dynamo steel. Underneath, between centre and outer poles, the magnet body is closed by sturdy, cast and rib-reinforced non-magnetic austenitic manganese steel plate. Fastening at the centre pole is effected by means of a shrunk-on ring, and at the outer pole by locking ring.

 

The standard three-fall chain suspension, designed with common suspension ring is rated to meet all normal duty load . Special change are available on request for extremely heavy loads. Two lugs for guide ropes are fitted as standard.

The Bumping plate:

A strong plate made from hard, wear resistant, manganese steel protects the coil but does not interfere with the magnetic field.

The coil:

 

This is made from Anodized strip or aluminum / copper conductor. The anodized aluminum strip requires no insulation between turns and has a much better fill factor than copper coils, which increases the load possibilities. The coil is also extremely temperature-resistant.

 

The design:

 

The magnetic pole, the steel cross-section and the flow through the coil have all been precisely tailored to each other to provide optimum transport power and weight conditions.

 

The power supply:

We deliver the appropriate power supply to every one of our magnets.

 

Cable Terminal Box

The cable terminal box is of robust construction to meet toughest practical service and it consists of the following parts :

 

• Cast compartment (back) for exciter coil connection.
• Line connections from back to front compartment.
• Cable collar to limit load on cable. 4. 4.Terminal board for connecting the cable.
• Gland bolt for sealing the cable.
• Front compartment for connecting the cable.
• Back and front compartment covers are fitted with watertight gaskets, secured with socket head screws.
• Solid and fracture-proof protective cover made of cast steel incl. set screw. This cable terminal box is constructed for durability

 

ELECTRICAL ACCESSORIES

The following electrical accessories are required with the lifting magnet and are available.

• Transformer rectifier set or DC generator.
• Contactor Panel.
• Cable reeling drum.
• Remote switch
• Master controller.

Application

• Loading/unloading of steel scraps / pig irons / cast iron / boring / turning / broken steel.
• Handles slabs, blooms and ingots.
• Handle plates/angle/channels.
• Used in smelt mixing operation.
• Can be used with mobile cranes.
• Direct feeding in the furnace.
• Sweeping/cleaning of mill area.

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We are into the manufacturing, supplying and exporting of Permanent Suspension Magnets which come with manual cleaning built. These are hanged on top of the belt or vibratory conveyors and magnetically lift and segregate ferrous metals out of the bulk material. Its use assist in the proper functioning of the machinery and saves maintenance cost.

Features: 

 

• Most effective for removal of tramp iron fromMaterials carried over conveyors.
• Robust industrial design
• Permanent Magnet- No power required
• Easy installation and maintained Manufactured to Customer specification
• Four rigid lift lugs for easy suspension, two turn buckle out of 4 lifting lugs.
• Turn buckle easy to tilt magnet .
• No Electrical Maintenance On Permanent Magnet
• Dust and rain protection
• Installation across the conveyor belt orover the discharge head pulley

Applications: 

 

• Recycling industry
• Coal industry
• Abrasive Industry
• Rubber Industry
• Paper & Pulp Industry
• Quarry industry
• Ceramic industry
• Petroleum Industry
• Animal Feed Industry
• Mobile Screens & Shredders

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MAGWELL hump magnets has been developed to high volume free flow material. They are strongly built with a stainless steel or mild steel Housing. Hump magnets are available in both manual and automatic models We can also design and manufacture adapters according to your specifications.

Hump Magnet:

Handle powerful plate magnets to remove contaminants from free-flowing materials in enclosed flow lines, large pieces of tramp iron as well as ferrous fragments from gravity-flow materials before they reach storage bins or processing equipment. The Magnets are of Hinged type and can be easily opened for periodic cleaning. Hump Magnetscan be supplied to suit any size of Pipe/Duct. They can be mounted in spouting lines or on the processing machines. The hump shape directs the product flow into the magnetic field.

HALF-HUMP MAGNET: The Half-Hump housing directs the material flow over the single high strength.Permanent plate magnet mounted in the housing.Our Half-Hump Magnets are used where Hump Magnets will not fit because of height restrictions.

Features: 

 

• Self-cleaning models reduce cleaning time and labor.
• Custom mounting flanges are available
• Mild steel or stainless steel construction.
• Transitions for round, square, or rectangular spouting.
• Offset design breaks up clumps and directs material into magnetic field.
• Select double or single hump housings sized and outfitted to your specs.
• Available with Ceramic or Rare Earth magnets.
• Hinged plate magnets swing open for quick manual cleaning.
• Abrasive resistant product contact surfaces

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Available with us is a wide range of Plate Magnets. Plate Magnets manufactured by us have high surface strength. Permanent plate magnets are available for our clients at market leading prices. These are preferred by our clients as these are ideally suited for removing damaged metal and ferrous contaminants and slopping chute applications. Besides, these are also used in in Food processing, Chemical, Plastic, Manufacturing, Pharmaceuticals, Cosmetic, Textiles, Mineral industries and many others.

Features:

• Custom design
• High pressure housing design
• Non-standard line sizes on request
• High energy Rare Earth magnet material
• Stainless steel construction
• Quick-release clamps provide easy removal for inspection and cleaning of the magnetic element
• Other line connection types available

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We bring forth powerful Hand Magnets that are easy to work with. Hand Magnet is the most handy, efficient and economical device to separate iron contamination form Foundry Scrap, Sand & Plastic Granules. Made from high coercively permanent magnets, our Hand Magnets are most useful for foundry, plastic industry & scrap dealers. Non magnetic stainless steel bumping plate facilitates to remove iron form the magnet which is collected form scrap or any other material.

Features:

 

• Can be made to customer requirements
• Easy removal of iron particles from the handle by a quick snap facility
• Made out of powerful Permanent Magnet

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We have for our clients our Half Pump Magnets that are based on state-of-the-art technology. These pump magnets are safe and durable in construction. Our pump magnets excel in quality and other important features like corrosion resistance, leakage free chemical process etc. The material we use is of top grade and the process through which these pump magnets are made is absolutely modern and technically advanced.

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The Bullet Magnet is an efficient as well as cost-effective device for extracting iron particles from free-flowing granular products. It is designed for installation in pipelines or ducted systems, as material flows over the Magnetic Bullet, any ferrous particles is attracted to the highly magnetic surface and securely held in position.

 

By releasing the quick-action catchers and opening the door, the bullet swings clear and can then be wiped clean. The operation only takes a few seconds and back in operation again. It is design for quick and easy cleaning

Features:

• ANSI spec flanges
• Side mounted hinges
• Standard pipe-size ends
• Food grade finish and welds
• Sanitary finish and welds
• Custom line sizes Couplings

 

Applications:

 

• Grain Processing
• Flour Processing and Milling
• Plastics Granular Processing

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Shaking tables are designed to settle and compact dry bulk materials in various types of containers. Their application provides either a sizable increase in the net weight of the container or reducing in the container size with subsequent savings in shipping and storage space. It is also very effective for handling a wide range of metal parts such as nuts, bolts and rivets.

Features:

While using the Vibrating Table you can adjust the vibrating motor’s vibrating force to the platform on the material to achieve the desired form.

• Good sealing performance, no dust overflow.
• Continuous production, single or multi-layer, auto-classification filtering.
• Energy-saving and low noise with vibration motor.
• Start fast and stop smoothly
• Simple installation, easy operation and maintenance
• High power, large platform; maximum power of 7.5kw, exciting force 80KN, sand box can carry the weight of 8T.
• Table height adjustable, suitable for assembly line use three-dimensional vibration, complex cavity for casting.
• Variable, modeling process, without damage of the premise, for best compaction results.
• Since the locking function, the production line to ensure accurate positioning

Application:

It is suitable for any dry material screening from 0.74mm-5mm., the largest particle size is 10mm.It is widely used in chemical, food, plastics, pharmaceuticals, metallurgy, glass, building materials, food, fertilizers, abrasives, ceramics and other industries.

• Food industry: sugar, salt, alkali, gourmet powder, starch, milk powder, yeast powder, pollen, food additive, bean milk, juice, etc.
• Abrasive material and ceramic industry: building sand, mica, alumina, abrasive, refractory material, slurry, etc.
• Chemical industry: resin pigment, medicine, grease, paint, palette, etc.
• Paper-making industry: coated slurry, exhaust liquid, paper making liquid and waste water reclamation, etc.
• Metallurgy and mining industry: quartz sand, ore, titanium oxide, zinc oxide, etc.
• Mechanical industry: casting sand, powder metallurgy, electromagnetic material and metal powder, etc.

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Available with us is a wide range of Plate Magnets. Plate Magnets manufactured by us have high surface strength. Permanent plate magnets are available for our clients at market leading prices. These are preferred by our clients as these are ideally suited for removing damaged metal and ferrous contaminants and slopping chute applications. Besides, these are also used in in Food processing, Chemical, Plastic, Manufacturing, Pharmaceuticals, Cosmetic, Textiles, Mineral industries and many others.

Features:

• Custom design
• High pressure housing design
• Non-standard line sizes on request
• High energy Rare Earth magnet material
• Stainless steel construction
• Quick-release clamps provide easy removal for inspection and cleaning of the magnetic element
• Other line connection types available

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Available with us is a wide range of Plate Magnets. Plate Magnets manufactured by us have high surface strength. Permanent plate magnets are available for our clients at market leading prices. These are preferred by our clients as these are ideally suited for removing damaged metal and ferrous contaminants and slopping chute applications. Besides, these are also used in in Food processing, Chemical, Plastic, Manufacturing, Pharmaceuticals, Cosmetic, Textiles, Mineral industries and many others.

Features:   

• Custom design
• High pressure housing design
• Non-standard line sizes on request
• High energy Rare Earth magnet material
• Stainless steel construction
• Quick-release clamps provide easy removal for inspection and cleaning of the magnetic element
• Other line connection types available

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